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Tips to Keep in Mind to Limit Plant Downtime
Listed below are some great tips to assist users improve downtime prevention and reap benefits.
Fremont, CA: Downtime is among the most expensive aspects of manufacturing. Many firms estimate costs ranging from 100,000 dollars to 300,000 dollars per hour, with a lesser fraction estimating costs exceeding 1 million dollars per hour.
The first step in preventing downtime is to determine the sources of the current outage. Armed with precise downtime data, companies can devise a strategy to address the root causes at the plant. Setting goals is an important tactic in this respect. As time passes, assess overall progress and the effectiveness of the plan. Let’s see some of the suggestions that can help user in increasing downtime prevention in any organization
- Training Pays Off
Some people may be shocked to find that human error is a major cause of downtime in the manufacturing industry. In fact, human mistake generates more downtime in manufacturing than in every other sector. Fortunately, there is a low-cost partial answer to this issue, and employee training can go a long way toward eliminating plant downtime.
- Enact Autonomous Maintenance
Implementing autonomous maintenance is another maintenance method that might assist in reducing downtime. Basic maintenance chores (such as visual inspections, cleaning, and lubrication) get undertaken by operators as part of their regular duties. Minor faults are detected more frequently (and much sooner), and maintenance person-hours get freed up for higher-value tasks. Although it may necessitate a cultural shift, autonomous maintenance can genuinely bring a quantum leap in operational excellence and downtime reduction.
- Optimize Material Flow
Finally, look at the movement of materials through the process. Users may be startled to discover downtime as a result of equipment waiting for materials. Communication with material handling workers might be challenging at times. Routes do not always get planned for optional efficiency, and perhaps storage sites aren't the best choice. Mapping the movement of materials across the site is frequently a helpful activity that yields fresh insights. Inefficiencies may get discovered, resulting in future downtime avoidance.